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Petri dishes

Highlight

1.22

ROI

3.7 s

Cycle time

13.0 g

Component weight

0.05 mm

Wall thickness

Output

million units/year*

Production output

million units/year*

Production output

million units/year*

Production output

million units/year*

Production output

ELION 2800

Number of cavities: 8+8

* Assumption: 8000 h/year, 90% availability, 3.2 - 4.2 s cycle time

ELION 1750

Number of cavities: 6+6

* Assumption: 8000 h/year, 90% availability, 3.2 - 4.2 s cycle time

ELION 1200

Number of cavities: 4+4

* Assumption: 8000 h/year, 90% availability, 3.2 - 4.2 s cycle time

ELION 800

Number of cavities: 2+2

* Assumption: 8000 h/year, 90% availability, 3.2 - 4.2 s cycle time

Process chain

Product idea (concrete vision/molded part)
Product concept
Product specifications

already done

Project idea

Parts concept
Optimizing parts, weight, functionality, design, decoration
Technology evaluation (process)
Evaluation and definition of materials

already done

Concept study

Functional prototype (e.g. selective laser sintering (SLS)) or SLA (stereolithography)

already done

Prototype development/design

System definition and design
Machine definition and design
Mold concept and planning
Determining machine supply and infrastructure
Planning primary peripheral devices (material processing and supply)
Planning secondary peripheral devices (removal and downstream units/quality control/packaging station)
Cost simulation and optimization

already done

Project work

Detailed design of all system components Procurement and production

Implementation

Initial installation
Functionality test
Quality and performance tests
Initial customer training (all components)
System approval based on contract data

System installation and factory test

Installation and commissioning
Training on site
Handover and production start

Installation at customer's facility

Process optimization with regard to quality, efficiency, cycle time, etc.
Consultation on preventive maintenance
Follow-up check of process stability
General service and maintenance

Process and production support

Product idea (concrete vision/molded part)
Product concept
Product specifications

Parts concept
Optimizing parts, weight, functionality, design, decoration
Technology evaluation (process)
Evaluation and definition of materials

Functional prototype (e.g. selective laser sintering (SLS)) or SLA (stereolithography)

System definition and design
Machine definition and design
Mold concept and planning
Determining machine supply and infrastructure
Planning primary peripheral devices (material processing and supply)
Planning secondary peripheral devices (removal and downstream units/quality control/packaging station)
Cost simulation and optimization

Detailed design of all system components Procurement and production

Initial installation
Functionality test
Quality and performance tests
Initial customer training (all components)
System approval based on contract data

Installation and commissioning
Training on site
Handover and production start

Process optimization with regard to quality, efficiency, cycle time, etc.
Consultation on preventive maintenance
Follow-up check of process stability
General service and maintenance

Layout

Floor space: 9.8 m x 4.2 m; cavaties: 8+8

Configuration

Basic configuration

Options

Injection molding machine

Stack mold with fully integrated hot runner

High-speed removal

Assembly station

Removal for quality control

Stacking unit for 10 to 30-piece stacks