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4.0 s

Cycle time

0.79

ROI

0.005 %

Weight tolerance

90 %

Operating time

Output

  • 830
    million units/year*
    Production output
  • 622
    million units/year*
    Production output
  • 415
    million units/year*
    Production output
  • 207
    million units/year*
    Production output
  • 156
    million units/year*
    Production output

    • ELION 2800

    Number of cavities: 128

    * Assumption: 8000 h/year, 90% availability, 4 s cycle time

    ELION 2200

    Number of cavities: 96

    * Assumption: 8000 h/year, 90% availability, 4 s cycle time

    ELION 1200

    Number of cavities: 64

    * Assumption: 8000 h/year, 90% availability, 4 s cycle time

    ELION 800

    Number of cavities: 32

    * Assumption: 8000 h/year, 90% availability, 4 s cycle time

    ELION 800

    Number of cavities: 24

    * Assumption: 8000 h/year, 90% availability, 4 s cycle time

    Process chain

    1
    • Product idea (concrete vision/molded part)
    • Product concept
    • Product specifications
    2
    • Parts concept
    • Optimizing parts, weight, functionality, design, decoration
    • Technology evaluation (process)
    • Evaluation and definition of materials
    3
    • Functional prototype (e.g. selective laser sintering (SLS)) or SLA (stereolithography)
    4
    • System definition and design
    • Machine definition and design
    • Mold concept and planning
    • Determining machine supply and infrastructure
    • Planning primary peripheral devices (material processing and supply)
    • Planning secondary peripheral devices (removal and downstream units/quality control/packaging station)
    • Cost simulation and optimization
    5
    • Detailed design of all system components Procurement and production
    6
    • Initial installation
    • Functionality test
    • Quality and performance tests
    • Initial customer training (all components)
    • System approval based on contract data
    7
    • Installation and commissioning
    • Training on site
    • Handover and production start
    8
    • Process optimization with regard to quality, efficiency, cycle time, etc.
    • Consultation on preventive maintenance
    • Follow-up check of process stability
    • General service and maintenance

    Layout

    Floor space: 16 m x 5 m; Cavities: 64

    Configuration

    Basic configuration
    Options
    icon
    Injection molding machine
    icon
    Mold with fully integrated hot runner
    icon
    High-speed removal
    icon
    Removal for quality control
    icon
    Rack buffer
    icon
    Sorting by cavity number

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